RSM models approach for optimization of the mechanical properties of electroless Ni-B-nanodiamond coating: An experimental and molecular dynamic simulation study - 2023
RSM models approach for optimization of the mechanical properties of electroless Ni-B-nanodiamond coating: An experimental and molecular dynamic simulation study
Yazdani, Sepehr; Vitry, Veronique
2023 • In Surface and Coatings Technology, 452, p. 129133
[en] This report explores the effects of electroless Ni-B-nanodiamond plating bath parameters for optimization of the hardness and deposition rate based on response surface method (RSM). Quadratic models were developed and found to be mathematically appropriate for the optimization. The nanodiamonds (ND) and optimized coating were characterized using XPS, DLS, FIB-SEM, GDOES, microhardness, and nanoindentation. The results of the molecular dynamic simulation show low adsorption energy of borohydride on nanodiamonds surface is not favourable for borohydride dehydrogenation, therefore the boron content of the coating decreases when ND are added. Raman spectroscopy, SEM, and EDS analysis carried out on different zones of the surface after scratch test show nanodiamonds undergo graphitization and micro-cracking which block crack propagation at lower load. In addition, ND improves formation of the tribolayer at higher loads. The Raman spectroscopy results after indentation tests show the possibility of SP3 to SP2 phase transformation for nanodiamonds. The molecular dynamic simulation results confirm that phase transformation through monitoring the changes in nanodiamonds interatomic potential and interatomic distances. It is believed that the volume expansion caused by this phase transformation increases the toughness of coating.
Research center :
CRPM - Physique des matériaux
Disciplines :
Physical, chemical, mathematical & earth Sciences: Multidisciplinary, general & others
Vitry, Veronique; Metallurgy Department, Faculty of Engineering, University of Mons, Mons, Belgium
Language :
English
Title :
RSM models approach for optimization of the mechanical properties of electroless Ni-B-nanodiamond coating: An experimental and molecular dynamic simulation study
Alternative titles :
[en] electroless Ni-B-nanodiamond coating
Original title :
[en] RSM models approach for optimization of the mechanical properties of electroless Ni-B-nanodiamond coating: An experimental and molecular dynamic simulation study
Research Institute for Materials Science and Engineering
Funders :
F.R.S.-FNRS - Fonds de la Recherche Scientifique
Funding text :
One of the authors (Sepehr Yazdani) wishes to thank Belgian National Fund for Scientific Research (FNRS) for the financial support in the framework of the Aspirant project. The authors also want to thank to Mr. Yoann Paint at Belgium Materia Nova Research Centre for the SEM analysis, Mr. Patrick Chapon at HORIBA France SAS for GDOES analysis, and Mr. Vedi Dupont at Belgian Ceramic Research Centre for FIB analysis.One of the authors (Sepehr Yazdani) wishes to thank Belgian National Fund for Scientific Research (FNRS) for the financial support in the framework of the Aspirant project. The authors also want to thank to Mr. Yoann Paint at Belgium Materia Nova Research Centre for the SEM analysis, Mr. Patrick Chapon at HORIBA France SAS for GDOES analysis, and Mr. Vedi Dupont at Belgian Ceramic Research Centre for FIB analysis.
Vitry, V., Hastir, J., Mégret, A., Yazdani, S., Yunacti, M., Bonin, L., Recent advances in electroless nickel-boron coatings. Surf. Coat. Technol., 429, 2022, 127937.
Algul, H., Uysal, M., Alp, A., A comparative study on morphological, mechanical and tribological properties of electroless NiP, NiB and NiBP coatings. Appl. Surf. Sci. Adv., 4, 2021, 100089.
Erhan, D., Doğan, F., Uysal, M., Akbulut, H., Aslan, S., Optimization of Ni-B coating bath and effect of DMAB concentration on hardness and wear. Surf. Interfaces, 22, 2021, 100880.
Sundararajan, M., Devarajan, M., Jaafar, M., Electroless Ni–B sealing on nanoporous anodic aluminum oxide pattern: deposition and evaluation of its characteristic properties. J. Mater. Res. Technol. 19 (2022), 4504–4516.
Correa, E., Gil, A.A.Z., Castaño, J.G., Echeverría, F., Activation, initiation, and growth of electroless nickel coatings. Electroless Nickel Plating, 2019, CRC Press, 31–86.
Tozar, A., Karahan, İ.H., Effect of octylphenyl ether group nonionic surfactant on the electrodepositon of the hexagonal boron nitride reinforced ni-B matrix composite coatings. Surf. Coat. Technol., 381, 2020, 10.1016/j.surfcoat.2019.125131.
Barati, Q., Hadavi, S.M.M., Electroless ni-B and composite coatings: a critical review on formation mechanism, properties, applications and future trends. Surf. Interfaces, 21, 2020, 100702, 10.1016/j.surfin.2020.100702.
Pancrecious, J.K., Deepa, J.P., Jayan, V., Bill, U.S., Rajan, T.P.D., Pai, B.C., Nanoceria induced grain refinement in electroless ni-B-CeO2 composite coating for enhanced wear and corrosion resistance of aluminium alloy. Surf. Coat. Technol. 356 (2018), 29–37.
Yazdani, S., Tima, R., Mahboubi, F., Investigation of wear behavior of as-plated and plasma-nitrided ni-B-CNT electroless having different CNTs concentration. Appl. Surf. Sci. 457 (2018), 942–955.
Sürdem, S., Eseroğlu, C., Çitak, R., A parametric study on the relationship between NaBH4 and tribological properties in the nickel-boron electroless depositions. Mater. Res. Express, 6(12), 2019, 125085.
Abdel-Gawad, S.A., Sadik, M.A., Shoeib, M.A., Preparation and properties of a novel nano ni-B-sn by electroless deposition on 7075–T6 aluminum alloy for aerospace application. J. Alloys Compd. 785 (2019), 1284–1292.
Tima, R., Mahboubi, F., Ability of plasma nitriding to improve tribological behavior of medium and high boron electroless nickel coatings. Tribol. Int., 156, 2021, 106822.
Georgiza, E., Gouda, V., Vassiliou, P., Production and properties of composite electroless ni-B-SiC coatings. Surf. Coat. Technol. 325 (2017), 46–51.
Ma, C., Zhao, D., Liu, W., Xia, F., Jin, P., Sun, C., Magnetic assisted pulse electrodeposition and characterization of Ni–TiC nanocomposites. Ceram. Int. 46:11 (2020), 17631–17639.
Liu, C., Yin, Y., Li, C., Xu, M., Li, R., Chen, Q., Preparation and properties of ni-P/Bi self-lubricating composite coating on copper alloys. Surf. Coat. Technol., 443, 2022, 128617.
Murali, P., Gopi, R., Saravanan, I., Devaraju, A., Karthikeyan, M., Wear and mechanical properties of electroless NiP and NiP-Silicon Carbide (SiC) composite coatings on En8 steel. Mater. Today: Proc. 68 (2022), 1707–1710.
Zhang, Y., Rhee, K.Y., Hui, D., Park, S.-J., A critical review of nanodiamond based nanocomposites: synthesis, properties and applications. Compos. Part B 143 (2018), 19–27.
Zhang, F., Liu, T., Nanodiamonds reinforced titanium matrix nanocomposites with network architecture. Compos. Part B 165 (2019), 143–154.
Matsubara, H., Kikugawa, G., Bessho, T., Ohara, T., Evaluation of thermal conductivity and its structural dependence of a single nanodiamond using molecular dynamics simulation. Diam. Relat. Mater., 102, 2020, 107669.
Reinert, L., Zeiger, M., Suárez, S., Presser, V., Mücklich, F., Dispersion analysis of carbon nanotubes, carbon onions, and nanodiamonds for their application as reinforcement phase in nickel metal matrix composites. RSC Adv. 5:115 (2015), 95149–95159.
Mochalin, V., Shenderova, O., Ho, D., Gogotsi, Y., The properties and applications of nanodiamonds. Nano-Enabled Med. Appl., 2020, 313–350.
Zamani, Y., et al. Nanodiamond-containing composites for tissue scaffolds and surgical implants: a review. J. Compos. Compd. 2:5 (2020), 215–227.
Aghamohammadi, H., Heidarpour, A., Jamshidi, R., Bayat, O., Tribological behavior of epoxy composites filled with nanodiamond and Ti3AlC2TiC particles: a comparative study. Ceram. Int. 45:7 (2019), 9106–9113.
Zhang, Y., Choi, J.R., Park, S.-J., Thermal conductivity and thermo-physical properties of nanodiamond-attached exfoliated hexagonal boron nitride/epoxy nanocomposites for microelectronics. Compos. A: Appl. Sci. Manuf. 101 (2017), 227–236.
Zhang, W., et al. Stable li-metal deposition via a 3D nanodiamond matrix with ultrahigh young's modulus. Small Methods, 3(11), 2019, 1900325.
Mirhosseini, S.S., Mahboubi, F., Effect of plasma nitriding on tribological properties of nickel-boron-nanodiamond electroless coatings. Surf. Coat. Technol., 435, 2022, 128216.
Makarova, I., et al. Nickel-nanodiamond coatings electrodeposited from tartrate electrolyte at ambient temperature. Surf. Coat. Technol., 380, 2019, 125063.
Liu, M., et al. Effect of nanodiamond concentration and the current density of the electrolyte on the texture and mechanical properties of Ni/nanodiamond composite coatings produced by electrodeposition. Materials, 12(7), 2019, 1105.
Wang, D., Li, F., Liu, M., Zhang, W., Yu, X., Da, W., Effect of nanodiamond content in the plating solution on the corrosion resistance of nickel-nanodiamond composite coatings prepared on annealed 45 carbon steel. Coatings, 12(10), 2022, 1558.
Xie, K., et al. Surface functionalization of nanodiamonds and simultaneous enhancement to the strength and ductility of nanodiamond/2024Al composites. Mater. Sci. Eng. A, 844, 2022, 143200.
Ma, H., et al. Influence of nano-diamond content on the microstructure, mechanical and thermal properties of the ZK60 composites. J. Magnes. Alloys 10:2 (2022), 440–448.
Monteiro, O.R., Murugesan, S., Khabashesku, V., Electroplated Ni–B films and Ni–B metal matrix diamond nanocomposite coatings. Surf. Coat. Technol. 272 (2015), 291–297.
Ōsawa, E., Ho, D., Huang, H., Korobov, M.V., Rozhkova, N.N., Consequences of strong and diverse electrostatic potential fields on the surface of detonation nanodiamond particles. Diam. Relat. Mater. 18:5–8 (2009), 904–909.
El-Demrdash, S.A., et al. The effect of salt and particle concentration on the dynamic self-assembly of detonation nanodiamonds in water. Nanoscale 13:33 (2021), 14110–14118.
Barnard, A.S., Self-assembly in nanodiamond agglutinates. J. Mater. Chem. 18:34 (2008), 4038–4041.
Razaghi, Z., Rezaei, M., Corrosion mechanism of sulfate, chloride, and tetrafluoroborate ions interacted with ni-19 wt% cr coating: a combined experimental study and molecular dynamics simulation. J. Mol. Liq., 319, 2020, 114243.
Stuart, S.J., Tutein, A.B., Harrison, J.A., A reactive potential for hydrocarbons with intermolecular interactions. J. Chem. Phys. 112:14 (2000), 6472–6486.
Mirzaamiri, R., Akbarzadeh, S., Ziaei-Rad, S., Shin, D.-G., Kim, D.-E., Molecular dynamics simulation and experimental investigation of tribological behavior of nanodiamonds in aqueous suspensions. Tribol. Int., 156, 2021, 106838.
Zhao, F., et al. Graphene-nanodiamond heterostructures and their application to high current devices. Sci. Rep. 5:1 (2015), 1–11.
Xie, F.Y., et al. Surface characterization on graphitization of nanodiamond powder annealed in nitrogen ambient. Surf. Interface Anal. 42:9 (2010), 1514–1518.
Guo, J., et al. Crown ethers in graphene. Nat. Commun. 5:1 (2014), 1–6.
Liu, P., Hao, B., Zhang, H., Xu, B., Guo, J., Atomic-scale investigation of carbon-based materials by gentle transmission electron microscopy. New Carbon Mater. 36:3 (2021), 497–511.
Yazdani, S., Mahboubi, F., Tima, R., Sharifahmadian, O., Effect of carbon nanotube concentration on the corrosion behavior of electroless ni-B-CNT coating. J. Mater. Eng. Perform. 28:6 (2019), 3446–3459.
Montes-Morán, M.A., Suárez, D., Menéndez, J.A., Fuente, E., On the nature of basic sites on carbon surfaces: an overview. Carbon 42:7 (2004), 1219–1225.
Krishnaveni, K., Narayanan, T.S.N.S., Seshadri, S.K., Electroless Ni–B coatings: preparation and evaluation of hardness and wear resistance. Surf. Coat. Technol. 190:1 (2005), 115–121.
Yazdani, S., Mahboubi, F., Comparison between microstructure, wear behavior, and corrosion resistance of plasma-nitrided and vacuum heat-treated electroless Ni–B coating. J. Bio- Tribo-Corros. 5:3 (2019), 1–11.
Liu, X., et al. Adsorption of ammonia nitrogen and phenol onto the lignite surface: an experimental and molecular dynamics simulation study. J. Hazard. Mater., 416, 2021, 125966.
Liu, B., et al. Insight into catalytic mechanisms for the reduction of nitrophenol via heterojunctions of gold nanoclusters on 2D boron nitride nanosheets. ChemNanoMat 5:6 (2019), 784–791.
Matthews, A., Franklin, S., Holmberg, K., Tribological coatings: contact mechanisms and selection. J. Phys. D. Appl. Phys., 40(18), 2007, 5463.
Holmberg, K., Matthews, A., Coatings Tribology: Properties, Mechanisms, Techniques and Applications in Surface Engineering. 2009, Elsevier.
Bull, S.J., Berasetegui, E.G., An overview of the potential of quantitative coating adhesion measurement by scratch testing. Tribol. Int. 39:2 (2006), 99–114.
Randall, N.X., The current state-of-the-art in scratch testing of coated systems. Surf. Coat. Technol., 380, 2019, 125092.
Korepanov, V.I., et al. Carbon structure in nanodiamonds elucidated from raman spectroscopy. Carbon 121 (2017), 322–329.
Ekoi, E.J., Dowling, D.P., Evaluation of the microstructure, mechanical and tribological properties of nickel-diamond nanocomposite coatings. Diam. Relat. Mater. 94 (2019), 118–128.
Sun, K.-W., Wang, J.Y., Ko, T.Y., Raman spectroscopy of single nanodiamond: phonon-confinement effects. Appl. Phys. Lett., 92(15), 2008, 153115.
Zhou, W., Zhang, Z., Li, N., Yan, W., Li, Y., Ye, G., The preparation of mullite foamed ceramics reinforced by in-situ SiC whiskers and their reinforcement mechanism. Ceram. Int. 48:10 (2022), 14224–14230.
Li, L., Fan, J., Tian, J., Cheng, H., Zhang, H., Modification of the interface and its influence on the performance of W-6 wt% TiC composite. Mater. Sci. Eng. A, 819, 2021, 141442.
Galiullina, G.M., Orekhov, N.D., Stegailov, V.V., Nucleation of carbon nanostructures: molecular dynamics with reactive potentials. J. Phys. Conf. Ser., 774(1), 2016, 12033.
Maroudas, D., Muniz, A.R., Ramasubramaniam, A., Structure-properties relations in graphene derivatives and metamaterials obtained by atomic-scale modeling. Mol. Simul. 45:14–15 (2019), 1173–1202.
Bai, L., Sun, P.-P., Liu, B., Liu, Z., Zhou, K., Mechanical behaviors of T-carbon: a molecular dynamics study. Carbon 138 (2018), 357–362.